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Bull Bar modifications

Submitted: Thursday, Jan 24, 2008 at 19:05

baldman

Article Overview - Bull Bars, Rails & Steps
A vehicle's bull bar, sides steps and rails are known as its "bar work". View Full Article...
Hi all,

I was wondering if it is possible to modify a bullbar as in the picture to be able to safley and effectivley fit a winch to it.

Being a steel bar I figure that with the correct reinforcing it should be able to be done.

Would love some feedback if anyone has attempted this and if it is financially feasible.

http://i269.photobucket.com/albums/jj65/baldman1/Bullbar.jpg

cheers
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ThreadID: 53877 Replies: 3
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Thread Summary
AnswerID: 283603   Submitted: Thursday, Jan 24, 2008 at 19:16

apriti00 replied:

Guess it will depend on the bar, being steel should give you options. I had a ARB non winch bar on an 80 and just welded a section to reinforce the mounting area, cut out a section for the fairlead and mounted the winch to the bar feet forward. As it was a solid bar I guessed that it should be ok and served me for 10 years, the current owner is still using the winch with no apparent problems. Make sure that you use the correct bolts to secure the bar. Now please don't take this as an endorsement just stating what I did. The safest way to go would be purchase a winch cradle which is independent of the bar, you will find one while searching around the forums.

Cheers
Reply 1 of 3
FollowupID: 548211   Submitted: Thursday, Jan 24, 2008 at 19:20

baldman posted:

thanks,

All advice taken purely as that.

I was thinking of doing exactly what you have done. In regards to the correct bolts, What would be correct bolts?

FollowUp 1 of 2
FollowupID: 548214   Submitted: Thursday, Jan 24, 2008 at 19:26

apriti00 posted:

As the bar could be carrying a large load while winching I would consider bolts that are upto the job ie high tensile to avoid possible problems related to shear where the bar is attached to the vehicle chassis.
FollowUp 2 of 2
AnswerID: 283605   Submitted: Thursday, Jan 24, 2008 at 19:27

Hairy (NT) replied:

Gday,
Yes, its certainly possible and wouldnt cost much to do yourself.
All depends on your skills? I think if your asking this question you are probably not up to doing it yourself so it may cost a bit to get a boilermaker to do it.

Cheers

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Reply 2 of 3
FollowupID: 548216   Submitted: Thursday, Jan 24, 2008 at 19:31

baldman posted:

Hairy, you are 100% right and that is why I am asking the question.

I don't have the skills to do it myself, but I do have a mate that is a welder.

Just need a few ideas on how it could be done.

cheers,

FollowUp 1 of 3
FollowupID: 548223   Submitted: Thursday, Jan 24, 2008 at 19:58

Hairy (NT) posted:

I would probably plate the inside of your chassis and box it up to suit your winch and then mount your bullbar over the top rather than strengthening your bull bar.

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FollowUp 2 of 3
FollowupID: 548246   Submitted: Thursday, Jan 24, 2008 at 21:02

baldman posted:

thanks Hairy

FollowUp 3 of 3
AnswerID: 283683   Submitted: Friday, Jan 25, 2008 at 08:37

Member - Tour Boy (springsure replied:

Hi mate,
Yes it is not hard and is cheaper than buying a winch bar. Did the one in my rig pic with a piece of armco railing leg. Cut the centre out of the bar and welded in the 5mm thick piece then braced the rest of the bar and mounts. Was strong enough to break a 10t extension strap in sept and the winch cable itself last week.

But it does now take two of us some effort to lift it when the winch is fitted.
Mine was a normal ARB non winch bar.

I hit a large roo at 95kph and it didn't even flex.

Regards
Dave
The old 105 and the new Lux at the Nogoa river
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If it's custom it's mine,
If it isn't it's hers!!
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Reply 3 of 3
FollowupID: 548296   Submitted: Friday, Jan 25, 2008 at 08:41

Member - Tour Boy (springsure posted:

Sorry I forgot I changed the rig pic. Give me an email add and I will take a couple of pic for you.
Dave
The old 105 and the new Lux at the Nogoa river
Click Image to Enlarge
If it's custom it's mine,
If it isn't it's hers!!
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FollowUp 1 of 4
FollowupID: 548370   Submitted: Friday, Jan 25, 2008 at 14:40

baldman posted:

Dave woulf appreciate it if you could send some pictures to rfgatto@telstra.com
FollowUp 2 of 4
FollowupID: 548453   Submitted: Friday, Jan 25, 2008 at 19:42

Member - Tour Boy (springsure posted:

Hi mate,
I tried twice, spent 1/2 hr each time uploading pics and the email address bounced..over quota.
The old 105 and the new Lux at the Nogoa river
Click Image to Enlarge
If it's custom it's mine,
If it isn't it's hers!!
Member: My Profile
FollowUp 3 of 4
FollowupID: 548570   Submitted: Saturday, Jan 26, 2008 at 16:43

baldman posted:

Can you believe it, went to the inbox and found this message from telstra.

A message was sent to you that was returned to the sender(bounced)
because it would have caused your account quota to be exceeded.

The following is the reason that the message was over quota:

Quota Type: bytes in the mailbox
Quota Available: 4073794
Total Quota: 4096000

I will reply to your email with an alternative email address if you wish to try again. looks like we didn't miss by much

cheers and thanks
FollowUp 4 of 4